HOW IT’S MADE

There’s a solution to clean water;
we’re using it to save lives.

How it's made

How Clean Water Reaches Rural Communities: The Process Behind a Borehole

We’ve all seen the cinematic money-shot: a geyser of clear water rocketing out of bone-dry, cracked earth-the instant relief after years of drought. But that dramatic splash is just the finale. What really happens before the camera rolls?

Beneath the surface lies a methodical, human-powered operation-surveyors charting hidden aquifers, drill teams chewing through layers of rock, and local leaders rallying neighbours to safeguard what comes next. Every borehole is less a miracle than a meticulously choreographed build, designed to keep clean water flowing for decades, not minutes.

So let’s lift the curtain. Here’s how World Vision turns parched ground into a sustainable water source-step by step, and person by person.

made gallery 001
made gallery 002
made gallery 003
made gallery 004
made gallery 005

Step 1: Finding Water

Every borehole starts with finding a reliable source of groundwater. Engineers use a method called electric resistivity testing. By placing metal rods into the ground and running electrical currents between them, they create a map of the subsurface. This helps identify underground fractures known as aquifers-natural channels where water is stored.

But data alone doesn’t determine the location. Community members provide critical insight, sharing where previous wells have failed or succeeded. This combination of local knowledge and technical expertise ensures the right site is chosen and builds trust from the beginning.

how-its-made-image-002

Step 2: Drilling the Borehole

Once the site is selected, drilling begins. A rotary rig bores vertically through soil and rock, using compressed air or drilling fluid depending on the ground conditions. When the aquifer is reached and water appears, it is often an emotional moment. It marks the beginning of a major transformation for the community.

Step 3: Building the Structure

To protect the well, engineers insert a steel or PVC casing into the borehole. Around this casing, they pour a gravel pack, which filters out fine particles and helps keep the borehole stable and clean. This step is crucial for the safety and longevity of the water system.

At the same time, World Vision works with the community to form a local water committee. This group takes responsibility for managing and maintaining the system. Their input shapes key decisions about where the water points will be located and how access will be organized. Their involvement is central, not symbolic. This sets the foundation for long-term ownership.

Step 4: Cleaning and Testing

Before the borehole can be used, it must be cleaned. A compressor pushes air through the shaft to remove debris and mud left behind during drilling. Once the water runs clear, engineers conduct a pump test to measure the well’s yield.

A submersible pump runs continuously for 24 hours to determine how quickly the aquifer replenishes. The results inform what kind of system the well can support. Low-yield wells may only support a hand pump. Higher-yield wells can power solar pumps and piped water systems that serve multiple access points.

how-its-made-image-003

Step 5: Installing the Solar System

For wells with strong yields, a solar-powered pump is installed. It moves water into a large tank positioned six meters above ground. From there, gravity carries the water through pipes to public taps as far as three kilometers away.

Local technicians are trained to install and maintain the system. They learn how each part works, how to troubleshoot problems, and how to keep water flowing without needing outside help.

Step 6: Sustaining the System

In Malawi, water committees manage monthly household contributions-usually between 200 and 500 Kwacha. These funds cover repairs and ongoing maintenance. When maintained properly, a borehole can provide clean water for more than 15 years.

Sustainability is a priority, not an afterthought. Every element of the system is designed to support long-term independence, not short-term fixes. Clean water transforms communities.

When clean water is nearby, everything changes. Children, especially girls spend more time in school instead of walking for hours each day. Families grow gardens and improve their diets. Waterborne diseases like diarrhea and cholera decline. Communities gain time, health, and the opportunity to thrive.

Each borehole can serve up to 1,500 people. Each one is the product of careful engineering, local leadership, and a shared commitment to building a better future.
Today, 771 million people around the world still lack access to clean water. But with the right tools, training, and partnerships, that can change one borehole at a time.

PCM_3218-5

The Final Step: Your help

Your support is the missing piece of the blueprint. When you give, you’re not just buying pipe and pump-you’re funding survey maps, training sessions, and the local water committee that keeps the tap running long after we leave. Donate, share the story, or rally your network-every action drives the drill bit deeper and puts safe water within reach of another family. Join the build today.